喷码机器人系统
在钢材生产过程中,为了获得优质的产品,提供生产技术经济指标,除加强冶炼工艺外,还要加强生产质量管理工作。
在钢材生产过程中,为了获得优质的产品,提供生产技术经济指标,除加强冶炼工艺外,还要加强生产质量管理工作。每批钢材在生产的过程中,都需要在钢材表面上做备案记录,实现产品的可追溯性管理,因此标识系统是钢材生产加强管理、提高效率、信息可追溯等必不可少的重要环节。目前,在现场生产过程中,钢材表示系统多采用传统喷印式喷号机或人工喷印的方式来进行。为了提高劳动生产效率,提高喷号数据的准确性, 提出了基于视觉引导的喷号机器人技术的自动喷号系统的课题,该系统主要用于产品信息标识,可及时准确无误的进行自动喷号,从而有效减少混钢事故的发生,提高钢材管理的科学性。


系统特点
▶ 建立喷号系统的参数化模型给出空间坐标到机器人坐标的转换算法,实现了目标定位和机器人喷号控制两大基本功;
▶ 配套机器视觉系统,检测定需喷涂工件位置,标识位置稳定;
▶ 涂料余量偏低预警提示功能;
▶ 支持所有的大小写字母、数字喷写;
▶ 支持喷号完毕后自动清洗及空闲时自动清洗功能。
系统主要功能
本系统以PLC为控制核心,以喷涂系统柜为末端执行机构,由机器人控制行动轨迹,用喷涂系统柜、探测传感器, PLC控制器和工控机搭建了机器人喷号系统控制平台,通过建立喷号系统的参数化模型给出空间坐标到机器人坐标的转换算法,建立了字符轨迹规划模型库,实现了目标定位和机器人喷号控制两大基本功能,可大大提高生产线自动化水平,且能够准确判定工件位置,喷号速度快,喷印信息准确。
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